The Resource Library Behind 14 Million Feet of Running Conveyor
Move 10,000
SKUs an
Hour.
Every spec sheet, maintenance checklist, and ROI model your team needs — organized by project phase, not file cabinet.
14M+
Ft. of conveyor documented
340+
Technical resources
98.4%
Avg. uptime after retrofit
Capacity Modeling
Before a single roller is spec'd, your throughput model determines whether the system survives peak season. Here's what the numbers look like for a 400,000 sq-ft DC.
SKU Mix Analysis — Peak Week
+32%
Throughput uplift when right-sized at planning vs retrofit
Conveyor Capacity Planning Guide
The 47-page field manual used by DC engineers to model throughput requirements before a single quote is issued. Includes peak-day multipliers, SKU profile templates, and the 20% headroom rule explained.
"The single most expensive mistake in conveyor design is under-sizing for peak — not average — throughput..."
Contents
Integration Gantt
A 60-day integration window. Miss the WCS handoff and you push go-live by three weeks. Here's the critical-path sequence every project manager needs pinned to the war-room wall.
Validated Integration Paths
WCS/WMS Integration Spec Template
The 28-page spec template your controls engineer fills in before the first kickoff call. Covers data dictionary, I/O mapping, message protocols, and the 14 integration tests required before SAT sign-off.
"Integration failures account for 67% of conveyor go-live delays. This template eliminates ambiguity at the source..."
Contents
Commissioning Punch List
6 of 8 items cleared. One open warning on Zone 3 sortation accuracy — divert blade calibration required before customer freight.
Z-03 sortation accuracy at 99.1% — below 99.7% threshold. Divert blade gap adjustment required. Estimated: 2 hours.
Commissioning Master Checklist
The 112-point checklist used by field commissioning engineers on every major installation. Zone-by-zone sign-off, safety circuit verification, and the exact divert accuracy benchmarks required before customer freight runs.
"No conveyor system should accept customer freight until all 112 items are green. This checklist is your legal and operational proof..."
Contents
OEE Dashboard
Overall Equipment Effectiveness is the single number your VP asks for in every quarterly review. Here's how a top-quartile DC looks — and the lever that moves it fastest.
Downtime Root Cause — Last 90 Days
Unplanned mechanical downtime is the #1 OEE killer.
A predictive maintenance program reduces it by 60% in 12 months.
Conveyor OEE Optimization Toolkit
The ROI calculator and 90-day improvement roadmap used by operations leaders to build the business case for predictive maintenance. Includes the benchmark data from 140 distribution centers across North America.
"A 5-point OEE improvement on a 500,000 sq-ft DC translates to $1.2M in annual throughput value — here's how to calculate yours..."
Contents